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|    rec.crafts.metalworking    |    Metal working and metallurgy    |    215,319 messages    |
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|    Message 214,934 of 215,319    |
|    Snag to David Billington    |
|    Re: Electronics question    |
|    27 Oct 25 22:27:17    |
      From: Snag_one@msn.com              On 10/27/2025 8:18 PM, David Billington wrote:       > On 28/10/2025 01:08, Snag wrote:       >> On 10/27/2025 7:54 PM, David Billington wrote:       >>> On 28/10/2025 00:37, Snag wrote:       >>>> On 10/27/2025 6:09 PM, David Billington wrote:       >>>>> On 27/10/2025 22:48, Jim Wilkins wrote:       >>>>>> "Snag" wrote in message news:10doltv$173eq$1@dont-email.me...       >>>>>>       >>>>>> I got the new pot installed in the foot pedal to my TIG machine       >>>>>> today       >>>>>> . Same 47k ohm rating as the original . But there's something weird       >>>>>> going on , I'm not getting the amperage I set the dial for , it's       >>>>>> lower       >>>>>> than the setting . Not an earth shaking problem as I have never       >>>>>> used the       >>>>>> full amperage and I can control it now . Still , I'd rather get the       >>>>>> amperage I have it set at instead of guessing .       >>>>>> Snag       >>>>>>       >>>>>> -------------------------------------------       >>>>>>       >>>>>> Here is a sample wiring diagram and test procedure for a TIG foot       >>>>>> pedal.       >>>>>> https://ssccontrols.com/uploads/Wiring-Diagram-C950-0725-       or-47k-to-50k-Everlast).pdf?       >>>>>>       >>>>>>       >>>>> I had to search for that document as the link didn't work, probably       >>>>> the ').pdf?' on the end it didn't like. The pedal looks just like       >>>>> the Linemaster Varior used with my Hitachi TIG, I had to check that       >>>>> recently and found the 50k pot was reading about 100k and not very       >>>>> smooth. Now changed after locating a compatible direct replacement       >>>>> pot but still something is not quite right with my TIG so it's       >>>>> going into the supplier for testing. It took a while thinking about       >>>>> how to take the Varior pedal apart as Linemaster indicates it can       >>>>> be mounted with the 2 screw holes provided but no information about       >>>>> how to take the pedal apart to do so. In the end I figured out it       >>>>> had to have a spring loaded pivot pin like a large watch strap pin       >>>>> and that proved to be so, easy once you know how.       >>>>>       >>>>       >>>> I got a 404 error from Jim's link . Did you find the page ? My       >>>> welder is an Everlast .       >>>       >>> Try       >>> https://ssccontrols.com/uploads/Wiring-Diagram-C950-0725-for       47k-to-50k-Everlast).pdf       >>> , might have to copy and paste as formatting doesn't seem to like the       >>> ) .       >>>       >>       >> Still no joy . No matter , I wired this new pot exactly the same as       >> the old one . It works , just not calibrated to the amperage set on       >> the display . I'll test it tomorrow to make sure it has the advertised       >> values .       >       > When I click on the link it give me 404 and the URL is missing the       > ').pdf' at the end, I can add those characters manually and retry and it       > finds the document.       >       > Have you installed the pot in the correct orientation. The illustration       > in the PDF looks like the Linemaster Varior I have and the pot could be       > installed so it is rotated if not careful and that could lead to it       > going solid at extremes of travel possibly damaging the pot. The one       > mine required was this one https://www.ebay.co.uk/itm/265047074017 which       > is a direct replacement for the original, now obsolete, Clarostat pot.       >              Here's a good link to the pedal wiring diagram and test procedure .              https://ssccontrols.com/uploads/Wiring-Diagram-C950-0725-for-47k       to-50k-Everlast).pdf        --       Snag        I appreciated foreign cultures more       when they stayed foreign ...              --- SoupGate-Win32 v1.05        * Origin: you cannot sedate... all the things you hate (1:229/2)    |
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