XPost: sci.space.policy, sci.physics, sci.electronics.design   
      
   In sci.physics krw@notreal.com wrote:   
   > On Thu, 6 Jul 2017 01:22:40 -0000, jimp@specsol.spam.sux.com wrote:   
   >   
   >>In sci.physics krw@notreal.com wrote:   
   >>> On Tue, 4 Jul 2017 18:12:47 -0000, jimp@specsol.spam.sux.com wrote:   
   >>>   
   >>>>In sci.physics Jeff Findley wrote:   
   >>>>> In article , jimp@specsol.spam.sux.com   
   >>>>> says...   
   >>>>>> > Also, the other option that 3D printing opens up is more shape   
   optimized   
   >>>>>> > parts. These things are optimized so that "useless" mass is simply   
   gone   
   >>>>>> > from the design. They tend to look "organic" rather than "machined"   
   due   
   >>>>>> > to their complex shapes. I've heard this called "light-weighting"   
   parts   
   >>>>>> > from management types.   
   >>>>>>   
   >>>>>> And about the only place where weight matters that much is in things   
   >>>>>> that fly and in that case useless mass is already gone from the design   
   >>>>>> without the expense of 3D printing.   
   >>>>>   
   >>>>> True, the big dumb cylindrical pressure vessel may not apply but, that's   
   >>>>> not the entire aircraft.   
   >>>>>   
   >>>>> If the "mass were already gone from the design" then GE would not be   
   >>>>> pouring literally millions of dollars into developing a one meter cubed   
   >>>>> 3D printer presumably for printing aircraft engine parts.   
   >>>>>   
   >>>>> Landing gear, and all other structural moving parts, is surely another   
   >>>>> area on aircraft which could use this technology. Landing gear make up   
   >>>>> a significant percentage of an aircraft's total dry mass, so this would   
   >>>>> be a likely candidate for shape optimization and 3D printing.   
   >>>>   
   >>>>Again, you are talking about niche applications and landing gear are not   
   >>>>that big a part of an aircrafts weight.   
   >>>>   
   >>>>>> Have you ever looked at the interior structures of an aircraft?   
   >>>>>   
   >>>>> Yes, many times. I've got a b.s. in aerospace engineering, so I know   
   >>>>> the basics. Many of our customers are aerospace, so I have to   
   >>>>> understand the domain.   
   >>>>>   
   >>>>>> 3D printing is, and always will be, a niche manufacturing method.   
   >>>>>>   
   >>>>>> Handy at times, but certainly not a world changer.   
   >>>>>   
   >>>>> This is quite short sighted. I'm sure the same was said about   
   >>>>> composites when they were in their infancy. Today it would be quite   
   >>>>> hard (i.e. likely impossible) to point to something commercial that   
   >>>>> flies and carries people commercially that has absolutely zero composite   
   >>>>> content.   
   >>>>   
   >>>>An irrelevant red herring to the subject of 3D printing. There are a HUGE   
   >>>>number of different composite materials out there and it has taken well   
   >>>>over half a century for most aircraft to have even a small fraction of   
   >>>>composite materials in their construction.   
   >>>>   
   >>>>Note the word "most".   
   >>>>   
   >>>>> I can say that shape optimization coupled with 3D printing is one of the   
   >>>>> "bleeding edge" topics in my industry. It's really no secret, you can   
   >>>>> surely Google hundreds of articles on the topic. I really can't go into   
   >>>>> further details, but my profession is in writing engineering software,   
   >>>>> so I ought to know.   
   >>>>   
   >>>>Whoopee. It is still niche.   
   >>>>   
   >>>>Does anyone care about a shape optimized 4 slice toaster or filing cabinet?   
   >>>   
   >>> Marketing types certainly do. Consumers have always bought toasters   
   >>> based on their looks. After all, the thousands of different designs   
   >>> all do the same thing.   
   >>   
   >>And all look about the same.   
   >   
   > Not so much:   
   >   
   > https://www.pinterest.com/pin/437412182539227477/   
      
   For any given era they look pretty much the same to me.   
      
   https://www.google.com/search?q=toaster&num=100&client=ubuntu&hs   
   kEM&channel=fs&source=lnms&tbm=isch&sa=X&ved=0ahUKEwi4qO-G8fPUAh   
   Cv5QKHQ2kCPIQ_AUICygC&biw=1327&bih=868   
      
      
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   Jim Pennino   
      
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