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|    rec.audio.tubes    |    Tube-based amplifiers... that go to 11    |    52,877 messages    |
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|    Message 51,173 of 52,877    |
|    Phil_S to All    |
|    SE OPT rewound secondary -- part II of t    |
|    08 Nov 10 22:28:31    |
      From: psymondsnospam@comcast.net              Well, this certainly gives one an appreciation for the sublime. It's a good       thing wire is cheap ;-}              I chose 22AWG for the secondary and barely fit 152 +/- turns, with taps at       76 and 104. I was thinking this would result in 8K to 4-8-16. That was the       plan.              I hand wound the secondary. I found that it is very difficult to keep track       of turns. I did, however, accurately figure that I could get 38 turns in a       layer. In practice, due to my lack of manual skill, I ended up with about       35 turns per layer and wound 4 layers. At first, I thought I had badly lost       track. I did loose it somewhere, but it wasn't all that bad. It is also       hard to do this neatly.              I saved the fish paper for the primary and put it back. Actually, it was       probably from the secondary, but I used it to cover the primary. I used       green high temp polyester (?) tape (stuff meant for this sort of thing) to       wrap outer layer of the secondary. It all barely fit on the tongue of the E       lams. I chose to leave the existing gap, which mic'd at about 0.6mm.              I think the most significant error was my estimate of primary turns. I       believe now that primary turns are approximately 3800 and the primary wire       gauge is 39AWG. I bought a surprisingly nice digital caliper on eBay for $8       and its measure says the wire is #39. The number of turns makes sense with       the DCR of the winding.              Assuming that I did wind 150 or so secondary turns -- I think I did -- these       are the test results from the 3 taps:              10225:16 ohms, turns ratio = ~25       9544:8 ohms, turns ratio = ~35       10000:4 ohms (exactly, oddly enough), turns ratio = 50              The 16z and 4z taps both suggest primary turns are around 3800; the 8z tap       must be in the "wrong" place, as it suggests primary turns are around 3500       and the primary z is "low".              I have no idea if I will ever use this OT. It will go on the bone pile for       some future project, or not.              It was educational. I had some fun. I learned more than I bargained for.              Many thanks to Patrick and Flipper for informing me along the way.              Regards,       Phil              --- SoupGate-Win32 v1.05        * Origin: you cannot sedate... all the things you hate (1:229/2)    |
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