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|    rec.audio.tubes    |    Tube-based amplifiers... that go to 11    |    52,877 messages    |
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|    Message 52,285 of 52,877    |
|    Patrick Turner to All    |
|    Re: 5B 255M amplifier?    |
|    03 Apr 14 02:06:10    |
      5d326ada       From: info@turneraudio.com.au              Sorry I have not responded earlier, been busy, work, kids you know the       drill.        I got my c-cores from ebay, I know it was silly but they dont seem       bad. The guy I got them from dissapeared from ebay. He or they seem to       be back now as JLW tools. The cores arrived from China in five days to       the UK!!. Be carefull though if you want some they seem a bit       optimistic with the specs. I went for the next size up from what I       needed and Im glad I did. I know you dont need as much iron with c-       cores but the ones I have seem to be about the same size/weight as the       core of a 150VA torroid so im thinking they should be fine. They are       their "core 40" size. They came with bobbin tubes which I will use       with added side cheeks. The cast ally (if you can call it that) base       they supply is very poor. It could be cleaned up but I think it is too       rough to be worth the effort. The cores on the other hand seem OK.        I agree about the control tranny. I just have a few lying about as       Im an industrial electrician by trade. I might wind my own on torroids       after reading a few posts on winding them. Your use of variouse       trannys to get the correct voltage/power is a good way to get what you       need at a reasonable cost. I have been thinking of building a line       stage(eek) to drive some long cables. It will need plus and minus 100V       or so and 4 10VA 0-18-0-18V transformers work out perfect.        Mat              Good luck with your OPT winding. If it all comes out right, you'll deserve a       medal because so few ppl are brave enough to discuss their OPT winding       activities here.               C-cores can be deceptive because when you see a pair of O's on the bench the       pair may look bigger than an equivalent core using E&I. But on close       examination, the Afe of the double C-cores can be much smaller than the Afe on       E&I lams. The rules about Afe        and turns must be maintained on any sort of core you use. Usually, the ratio       of window size to Afe for C-cores favors using more turns and thicker wire       than for E&I, thus making it possible to reduce winding resistances. The idea       is that most        transformers are for mains and the makers want the weight and winding losses       to be minimal while driving the iron to Bac = 1.4Tesla. This makes C-cores       compete with toroids. But with OPTs, The greater winding traverse width       slightly reduces leakage        inductance. The higher window height allows thicker P-S insulation which       reduces shunt C.        Using my OPT design methods should give you an OPT that's better and bigger       than most amp company accountants will allow into their products.              The other good thing about OPT C-cores is that they allow air gapping.       Maybe you think this strange because air gaps belong on SE amps only.        Well, the permeability, µ, of a pair of C-cores can be up to about 12,000.       This would be for fairly good GOSS material used. Coming from China, maybe       the µ is unknown, and you'd have to measure it after assembling the tranny       and applying say 100Vac across primary at 50Hz and with 10r0 in series to       measure the primary coil        current, all with no loads connected.        The XLp reactance = Vac across coil / Current flow.        From that, the Lp = XLp / ( 6.28 x 50Hz )        Then you need to look at the inductance formula at my site and use that to       find what µ must be to give you the Lp you have measured. Now µ may anywhere       from about 3,000 to 12,000 depending on the C-core material used, which should       be cold rolled GOSS,        well glued up, and with cuts polished. I have measured 4,500 in one lot of       C-cores made in Oz which I bought in 1996. Obviously, the grade of GOSS was       lowish, but it did not matter one bit because those C-cores were used in a       pair of SE32 amps with 13E1,        and then the gap reduces µ to under 500.       However, for PP, having very high µ is of little benefit because any Idc       imbalance can cause core saturation with the net Idc flow in one direction.       The DC magnetization, Bdc, is proportional to turns x µ x Idc.        So, its best practice to keep the µ down to around 3,000, and if you have       followed all my rules on Fsat < 20Hz, then µ = 3,000 should give you plenty of       primary inductance. To adjust the µ downwards you may need a very thin air       gap, thinner than an        average sheet of paper which is 0.05mm. I have used some shopping bag which is       thinner, but just use a small bit for the gap, and leave enough space for       varnish to run in around edges of C-core cut surfaces. At F below 20Hz, the       core will act as an        inductance rather than a saturated reactance and stray VLF signals have less       chance of causing saturation, and recovery after overload is better and       without the severe effects of possible RF bursts generated in OP tubes when       faced with trying to drive a        signal into a short circuit, for part of the wave cycle.              Patrick Turner.              --- SoupGate-Win32 v1.05        * Origin: you cannot sedate... all the things you hate (1:229/2)    |
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