From: bill.sloman@ieee.org   
      
   On 30/11/2025 6:17 am, Joerg wrote:   
   > On 11/29/25 3:38 AM, Bill Sloman wrote:   
   >> On 29/11/2025 8:56 am, Joerg wrote:   
   >>> On 11/28/25 1:32 PM, Joe Gwinn wrote:   
   >>>> On Fri, 28 Nov 2025 12:52:07 -0800, Joerg    
   >>>> wrote:   
   >>>>   
   >>>>> On 11/28/25 12:45 PM, Joerg wrote:   
   >>>   
   >>> [...]   
   >>>   
   >>>>>> To the surprise of my clients it's the contrary. The most   
   >>>>>> client-shocking redesign was an auto-align circuit for ganged   
   >>>>>> ADC-channels. High speed, high phase accuracy and all that. They   
   >>>>>> had an   
   >>>>>> elaborate time domain method with a fat DSP, lots of code and very   
   >>>>>   
   >>>>> I meant they used a frequency domain method.   
   >>>>>   
   >>>>>> expensive chips used as programmable delay chips. The NRE alone   
   >>>>>> had been   
   >>>>>> humongous. It never reliably converged so the system hung a lot. I   
   >>>>>> suggested to ditch all that and use time domain. This caused an   
   >>>>>> uproar   
   >>>>>> because I had rocked the boat a lot and usually consultants aren't   
   >>>>>> supposed to do that. "I don't think this can possibly work", "It   
   >>>>>> won't   
   >>>>>> deliver the accuracy", "It won't converge either" and all that.   
   >>>>>>   
   >>>>>> Yet the boss let me do it. In the end the whole thing dropped from   
   >>>>>> three-digit dollars in HW to under 10 bucks. Instead of expensive   
   >>>>>> discrete-step time delay chips I used inductors, caps and varicap   
   >>>>>> diodes   
   >>>>>> for almost infinite granularity. The DSP became unemployed because   
   >>>>>> the   
   >>>>>> connected PC could easily handle the computations. It converged in   
   >>>>>> less   
   >>>>>> than a second, always. The NRE was low because it took less than two   
   >>>>>> weeks of my time and less than a day for the programmer, and we   
   >>>>>> didn't   
   >>>>>> need an expensive DSP programmer.   
   >>>>   
   >>>> Embarrassing. Were any of the customers design team later   
   >>>> defenstrated?   
   >>>   
   >>> No, they were pretty good. It's the usual phenomenon where, in an old   
   >>> German saying, you can't see the forest because of all the trees.   
   >>   
   >> Brainstorming is designed to get around that to some extent, but if   
   >> you aren't used to thinking outside the box it's difficult to step   
   >> back far enough to get outside the box.   
   >>   
   >   
   > My experience with brainstorm sessions is not good. The results are   
   > often encouraging but then hardly anything of it gets documented and   
   > typically none of itv is implemented. All I need is a large whiteboard   
   > or a large piece of paper. Plus coffee or mate (having a mate right now).   
   >   
   >   
   >>> Frequency domain, FFT and all that is the classical approach but   
   >>> consultants can help companies see other more unorthodox methods.   
   >>   
   >> Frequently poached from other companies that the consultants have   
   >> helped. ...   
   >   
   >   
   > That I make darn sure won't happen here. All client files are strictly   
   > separated and each client's stuff has its own shelf. No crossings allowed.   
   >   
   >   
   >> ... It's not about stealing industrial secrets - just starting off   
   >> from a different place.   
   >>   
   >>> Most of my design jobs boil down to that. The other jobs are more   
   >>> boring, failed EMC tests and such.   
   >>   
   >> There's nothing boring about EMC.   
   >   
   > After a dozen times of telling people not to use anodized aluminum for   
   > gear that needs to shield and they did it anyhow it does become boring.   
   > Then, explaining for the umpteenth time that split grounds do not work   
   > and that pigtail ground connections have close to zero effect at VHF and   
   > up.   
      
   That's not EMC - that's just human stupidity. You need to hire a primary   
   school teacher (albeit one with electronics skills) and let them handle   
   those kinds of jobs.   
      
   --   
   Bill Sloman, Sydney   
      
   --- SoupGate-Win32 v1.05   
    * Origin: you cannot sedate... all the things you hate (1:229/2)   
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