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   sci.electronics.design      Electronic circuit design      143,326 messages   

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   Message 141,875 of 143,326   
   Cursitor Doom to ehsjr   
   Re: Dummy Load for Laser Driver Developm   
   28 Dec 25 14:26:15   
   
   From: cd@notformail.com   
      
   On Fri, 26 Dec 2025 21:01:34 -0500, ehsjr  wrote:   
      
   >On 12/26/2025 7:35 PM, Cursitor Doom wrote:   
   >> On Fri, 26 Dec 2025 18:36:57 -0500, ehsjr  wrote:   
   >>   
   >>> On 12/26/2025 12:56 PM, Cursitor Doom wrote:   
   >>>> Gentlemen (IOW not you, Bill),   
   >>>>   
   >>>> I've got a bunch of green laser diodes which are specified for 370mA   
   >>>> current draw. I've been using a straight 5 ohm WW resistor rated at   
   >>>> 10W as a dummy load, but it's crude and inaccurate. Is there something   
   >>>> better I should be using? I've got some 2W blue ones to do later on as   
   >>>> well so something which could be adapted for those would be a plus.   
   >>>> Ideally something which mimics the knee you get as it starts to   
   >>>> conduct.   
   >>>>   
   >>>> Cheers,   
   >>>>   
   >>>> CD   
   >>>   
   >>> If you want something better than a 5 ohm resistor dummy   
   >>> load, see the LM317 datasheet figure 8.8   
   >>>   
   >>> As you did not specify your supply voltage, I don't know   
   >>> how close your 5 ohm resistor dummy load is to drawing   
   >>> 370 mA when connected directly across the supply.   
   >>>   
   >>> If you put the LM317 circuit in series with your 5 ohm resistor,   
   >>> you compute the current drawn by by  1.2/R1.  So, for example,   
   >>> if R1 is 3.25 ohms the current drawn will be ~369 mA.  This of   
   >>> course assumes a supply of enough "grunt" and within Vmax   
   >>> for the 317.   
   >>>   
   >>> Some more detail:   
   >>> R1, at 3.25 ohms, will dissipate around half a watt. Use   
   >>> at least 1 watt. I don't know what you have on hand - I'd   
   >>> use power resistors - a 3 ohm in series with a .25 ohm.   
   >>>   
   >>> Ed   
   >>   
   >> Okay, many thanks. Yes, I know there were scant details provided but I   
   >> only wanted vague suggestions I could maybe develop myself. The other   
   >> idea I had was four diodes in series with a one ohm resistor so as to   
   >> mimic the Vf of the laser diode. Fortunately I have a good selection   
   >> of WW power resistors in my stash here.   
   >   
   >There's a problem with that as I understand what you said. I   
   >suspect I'm not understanding what you have in mind. Here's   
   >what I see as the circuit from what you said:   
   >   
   >Supply +---[D1]---[D2]---[D3]---[D4]---[R]---Gnd   
   >   
   >The 4 diodes in series provide a 2.4 volt voltage drop, assuming   
   >.6 volts per diode. Call that Dd (Diode drop). The total voltage   
   >drop is the Diode drop (Dd) plus the drop across your 1 ohm R.   
   >So you need to know the current through R to compute its voltage   
   >drop.   
   >   
   >Your R is 1 ohm.   
   >Your circuit looks like this:  Vs---Dd---R---gnd.  The voltage   
   >across R is Vs - Dd.  Current through R (1 ohm) is found by   
   >I = (Vs-2.4)/1 = Vs-2.4 . That means I varies as Vs varies - I   
   >is not fixed.  Thus we cannot say what the voltage drop is   
   >across R. That means the total drop cannot be established as   
   >equal your laser diode Vf using that circuit.   
   >   
   >So in general, you need an active current limiting circuit   
   >for what you want to do.  If we can get more specific - say   
   >a regulated supply of some specific or settable regulated   
   >output voltage, then we can use your circuit with a computed   
   >load resistance   
   >   
   >Maybe you could post a schematic if I've misunderstood?   
   >   
   >Ed   
   >   
      
   The power supply is sorted out, but before I apply it to an expensive   
   laser diode, I wanted to check I had the current in the right   
   ballpark. These fuckers are real current hogs!   
   I found this on the Odic Lasers website. They're suggesting something   
   curiously similar to my earlier idea: four diodes plus a 1 ohm   
   resistor:   
      
   https://odicforce.com/epages/05c54fb6-7778-4d36-adc0-0098b2af7c4   
   .sf/en_GB/?ObjectPath=/Shops/05c54fb6-7778-4d36-adc0-0098b2af7c4   
   /Categories/Background_and_Projects/Setting_the_Laser_Driver   
      
   --- SoupGate-DOS v1.05   
    * Origin: you cannot sedate... all the things you hate (1:229/2)   

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