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   sci.electronics.repair      Fixing electronic equipment      124,944 messages   

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   Message 124,620 of 124,944   
   N_Cook to Liz Tuddenham   
   Re: Failed water pump and sump query   
   03 Feb 25 21:23:10   
   
   XPost: uk.d-i-y   
   From: diverse@tcp.co.uk   
      
   On 03/02/2025 20:05, Liz Tuddenham wrote:   
   > N_Cook  wrote:   
   >   
   >> On 03/02/2025 17:45, Liz Tuddenham wrote:   
   >>> N_Cook  wrote:   
   >>>   
   >>>> Only made a preliminary check o this 1KW pump and float switch in a   
   >>>> sump, prior to dismantling ad exploring further.   
   >>>> Sump full of water but no pump action. Moving the float about made no   
   >>>> differece. Tapping the pump casing made the pump work until the float   
   >>>> switch dropped to the cut off point.   
   >>>> Refilling the sump and again no pump action until tapping the casing and   
   >>>> again stopping properly. I cannot see what in the way of sticky motor   
   >>>> brush or loose/corroded contact inside the motor housing could produce   
   >>>> this symptom.   
   >>>   
   >>> You haven't said what sort of motor it is, but if it is a commutator   
   >>> motor with brushgear, the fault could be worn-down brushes to the point   
   >>> where one of them is almost-but-not-quite touching the commutator.   
   >>> Tapping the motor gives some sort of contact and then the vibration of   
   >>> the motor allows it to touch the commutator often enough to keep it   
   >>> running.  This will give a fireworks display around the commutator and   
   >>> will do considerable damage if it continues.   
   >>>   
   >>> If it is not a brush motor, a similar thing can happen if the terminals   
   >>> have become loose.  The sudden shock torque as the motor starts is   
   >>> enough to make contact and vibration will keep it running; then the   
   >>> contact is lost again after the motor has stopped.   
   >>>   
   >>> The first things you need to check are what type of motor it is and   
   >>> whether the supply is reaching the terminals in the connection box on   
   >>> the motor casing.   
   >>>   
   >>   
   >> The pump is a JTFS Mini Micro domestic sewage pumping station,   
   >> probably JTFS190NN   
   >> No type technical details found but no obvious external  starter cap   
   >> outside the motor casing or casig bulge.   
   >   
   > They are rated for AC only, so most unlikely to be a brush motor (which   
   > might also be too noisy in this application).  If there is no visible   
   > capacitor, it could be an induction-start motor or the capacitor is   
   > hidden in the control box.   
   >   
   > When it starts, is there s "snick!" noise as it reaches running speed?   
   > That would be a centrufugal starting switch throwing out - and when the   
   > motor is switched off,  as it slows down, you might hear the switch go   
   > "Snick! " again as it resets.   
   >   
   >> The other consideration is it was installed 10 years ago, tested working   
   >> then, but never heard to be working since.   
   >   
   > That absolutely rules out any sort of wear-related pronlem.  It would be   
   > the sort of situation where the starting switch contacts become corroded   
   > through lack of use.  A slight tap causes them to make contact and the   
   > starting current (which is usually quite large) blows some of the   
   > corrosion away.  After a few starts like this, you may find it appears   
   > to work properly.   
   >   
   >> It should have worked in a flood situation last year but it did not   
   >> (automatically of its own accord that is) , no maintainece or testing or   
   >> inspection in those 10 years by the owner or anyone else.   
   >   
   > If mild corrosion in the starting switch is the cause of the problem,   
   > testing it, say, once every couple of months should keep it healthy.  If   
   > water has penetrated the casing, you will eventually have a much bigger   
   > problem - you need to check for that with a 500v tester, just in case.   
   >   
      
   It is protected by a RCCD/ELCB that has never tripped out over 10 years.   
   But when I said tapping the motor, I used an insulated stick JIC.   
   Next visit I'll take a plastic stethoscope to have a better listen for a   
   cetrifugal switch, but i can see a corrossion or mechanical problem   
   there giving the repeatable no-go/go on tap symptom.   
      
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